Preparation of flame retardant polyamide 6 composite with melamine cyanurate nanoparticles in situ formed in extrusion process

This paper is focused on in situ preparation of melamine cyanurate (MCA) nanoparticles from reaction of melamine (MEL) and cyanuric acid (CA) and their flame retardant polyamide 6 (PA6) composite in the extrusion process through a novel reactive processing method. Fourier transform infrared (FT-IR), X-ray diffraction (XRD), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and scanning electron microscopy (SEM) were utilized to characterize the in situ formed MCA nanoparticles and their blends with PA6. Introduction of pentaerythritol (LTP) and water-bound plasticizer dioctyl phthalate (DPT) into the extrusion reaction system greatly inhibits the evaporation of water required for melamine and cyanuric acid reaction at high temperature (higher than 180 °C), laying a foundation for successful in situ preparation of MCA through reactive processing. XRD and FT-IR measurements indicate that under the effect of pentaerythritol, dioctyl phthalate and water, melamine really reacts with cyanuric acid to in situ form MCA in extrusion process. The reaction degree is close to 100%. A very important finding through SEM is that the in situ formed MCA particles, which were found to have aspect ratio of about 7.5, radial size in the range of 70-300 nm (mostly 70-90 nm) and crystallite size of less than 22 nm, are uniformly dispersed in the matrix PA6 at nanoscale. The in situ formed MCA nanoparticles greatly improve the flame retardancy and the mechanical properties of flame-retarded PA6 materials, and the introduced plasticizer dioctyl phthalate also ameliorates the related impact property. The obtained flame-retarded PA6 materials have good comprehensive performance with flame retardancy UL-94 V-0 rating at 1.6 and 3.2 mm thickness, tensile strength 48.0 MPa, elongation at break 106.3% and Izod notched impact strength 8.92 kJ/m². Compared with flame-retarded PA6 material with in situ formed MCA, the one prepared through conventional blending of PA6 with commercial MCA product has improved tensile strength but deteriorated impact strength and flame retardancy.     

丙烯酸甲酯-氰尿酸三烯丙酯共聚物的合成及其孔结构的研究Ⅰ.

氰尿酸三烯丙酯(TAC)与丙烯酸甲酯(MA)在致孔剂如环己烷、正丁醚或甲苯-汽油(200~#)存在下,用悬浮聚合得到一系列大孔共聚物。对这些共聚物孔结构的研究表明,它们的平均孔径达10000—80000(?),同时研完了致孔剂的分子结构和用量对共聚物孔结构的影响,并初步讨论特大孔共聚物形成的机理。     

Melamine cyanurate-microencapsulated red phosphorus flame retardant unreinforced and glass fiber reinforced polyamide 66

A novel microencapsulated red phosphorus (RP) was prepared through the molecular self-assembly of melamine cyanurate (MCA). Compared with the conventional encapsulated RP, MCA-encapsulated RP (MERP) shows simpler and more environment-friendly preparation process higher thermal stability and lower moisture absorption. With MERP filled in unreinforced polyamide 66 (PA66) and glass fiber (GF) reinforced PA66, flame retardant materials with satisfactory flame retardancy and mechanical performance can be obtained. The influence of the MCA/RP ratio on the flame retardancy as well as the condensed phase of MERP flame retardant PA66 was investigated to reveal the nitrogen-phosphorus (N-P) synergistic flame retarding effects between MCA and RP.     

大孔交联甲基丙烯酸缩水甘油酯共聚物的合成及其结构性能研究(Ⅰ)

甲基丙烯酸缩水甘油酯（GMA）为单体，三烯丙基氰尿酸酯（TAC）为交联剂，在致孔剂甲苯、正庚烷存在下，用悬浮聚合法制得一系列大孔共聚物（GT）。测定了共聚物的孔结构性能，讨论了不同交联剂及致孔剂用量和配比对共聚物结构的影响，并初步讨论了特大孔共聚物的形成机理。     

Flame retardant polyamide 6 by in situ polymerization of ε-caprolactam in the presence of melamine derivatives

An improved method for preparing melamine cyanurate （MCA） based flame retardant polyamide 6 （FRPA6） materials has been proposed. This processing method, i.e., improved in situ polymerization, was used to synthesize flame retardant PA6. In situ formed MCA nanoparticles were supposed to be linked to PA6 chains in the ε-caprolactam hydrolytic polymerization system to obtain startype polymers for the first time. Through TEM photographs, it can be found that the in situ formed MCA nanoparticles with diametric size of less than 50 nm, are nanoscaled, highly uniformly dispersed in the PA6 matrix. Synthesized flame retardant PA6 have good fire performance which can achieve UL-94 V-0 rating at 1.6 mm thickness with the presence of 7.34 wt.% MCA in the matrix.     

BEDT-TTF-based radical cation salt with the cyanurate anion: synthesis,structure, conductivity,and polarized reflection spectra

The new conducting radical cation salt, bis(ethylenedithio)tetrathiafulvalene cyanurate, was synthesized. This salt is an organic metal down to 4 K. The crystal structure, conductivity, and optical properties of the salt were studied. Published in Russian in Izvestiya Akademii Nauk. Seriya Khimicheskaya, No. 1, pp. 96–101, January, 2008.     

甲基丙烯酸缩水甘油酯大孔共聚物的合成、结构及性能研究

以甲基丙烯酸缩水甘油酯为单体,二乙烯苯/三烯丙基异氰脲酸酯作为混合交联剂,甲苯和正庚烷为混合致孔剂,通过悬浮聚合,合成了一系列GMA-DVB-TAIC大孔共聚物,考察了不同反应阶段共聚物的孔结构,通过调节交联剂的用量、致孔剂的用量和比例,可以得到具有较大孔容和孔径、较高热稳定性和性能优良的GTD大孔共聚物.     

Effect of ortho‐methylation on a bis(4‐cyanatocumyl)benezene low‐dielectric resin

A synthesis procedure for and characterization of a tetra‐ortho‐methyl substituted three‐ringed cyanate ester monomer, 4,4′‐[1,3‐phenylenebis(1‐methylethylidene)]bis[2,6‐dimethyl]phenylcyanato, and the corresponding cured resin are described with comparative characterization of the resin analogue without the ortho‐methyl substitutents. The othro‐methylation lowered the dielectric from 2.64 to 2.59 at 1 GHz and from 2.64 to 2.48 GHz at 15 GHz, whereas the tan δ was not significantly affected. Other physical properties also affected included a 40 °C decrease in the glass‐transition temperature, an increase in the thermal‐expansion coefficients, and a reduction in thermogravimetric stability. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 60–67, 2003     

反应性挤出加工制备无卤阻燃高分子材料

聚合物反应性加工集聚合物加工与化学反应为一体,以聚合物加工装置为反应器,通过聚合物加工过程中的化学反应形成新物质和新结构,实现高分子材料的高性能化和功能化,是高分子材料科学的研究前沿之一.本文简要介绍了我们研究小组近年来采用反应性挤出加工制备高性能无卤阻燃高分子材料方面的研究进展.利用反应性挤出加工剪切力强、温度可控以及易于传质传热的特点实现了常规方法难以合成的高黏阻燃剂三聚氰胺磷酸盐季戊四醇酯（MPP）和三聚氰胺氰尿酸（MCA）的高效合成,制备了综合性能优良的聚丙烯/MPP、尼龙6/MCA等无卤阻燃高分子材料.研究所涉及的化学和物理方法,为聚合物无卤阻燃提供了高效、经济、环保和易于工业化的新技术,并拓宽了聚合物反应性加工的应用领域.